CSIR-National Physical Laboratory

सीएसआईआर-राष्ट्रीय भौतिक प्रयोगशाला

Sensor Devices & Metrology

The group focuses on the development of smart sensors for the detection of atmospheric pollutant gases like COx, NOx, SOx, H2S, NH3 etc. and electromagnetic radiations based on thin film/nanostructures of metal oxides, III-nitrides, 2D materials, etc. The group is equipped with various thin film growth systems and thin film and sensor characterization facilities. Prototype metal-oxide based sensing device for CO gas has been designed and fabricated on alumina substrate with integrated platinum hot plate. Highly responsive UV photo-sensors have been developed based on III-nitride epitaxial layers and nanostructures.

Development of sensor devices for the detection of hazardous gases and electromagnetic radiations.

Testing, validation and certification of the commercially available portable gas sensor devices are required in order to ensure reliable measurements. CSIR-NPL being the national measurement institute (NMI), we are in the process of creating a National facility for testing and certification of solid-state gas sensors following ISO 17025:2017.

  • Development of solid-state gas sensors for pollutant gases (In-house)
  • Establishment of testing and calibration facility for portable gas sensors (In-house)
  • Prototype metal-oxide based sensing device for CO gas has been designed and fabricated on alumina substrate with integrated platinum hot plate.
  • Highly responsive UV photo-sensors have been developed based on III-nitride based epitaxial layers and nanostructures.

Growth & Characterization Facilities

Plasma Assisted Molecular Beam Epitaxy (PAMBE):

The Riber Compact 21 PAMBE system shown in Figure is used to grow highly quality and extremely crystalline III-Nitride materials and provide precise control over the growth parameters. The highest quality material and highest reliability are key criteria in the design and manufacture of the system. It consists of three UHV chambers namely: Load-lock chamber (to load/unload the 6-platen cassette carrying wafers into the system), Buffer chamber (to store and outgas the wafers) & Growth chamber (to perform the epitaxial growth of compound semiconductor materials). Other main parts of the system include a number of pumps and gate valves (to achieve and maintain ultra-high vacuum), a lift (to move cassette vertically between load-lock and buffer chamber) and a magnetic transfer arm (to transfer the platen between buffer and growth chamber). The main growth chamber is a vertical UHV reactor equipped with standard effusion cells, (to supply ultrapure III group materials and dopants), a rf–plasma source (ADDON) to supply active nitrogen (N*) species, a Reflection High Energy Electron Diffraction (RHEED) gun (to real time monitor the growth of crystalline layers during the growth processes), a residual gas analyser (RGA), a rotating manipulator, a flux gauge, cryo-panels, a cryo pumping system and viewports. Moreover, the substrate temperature in growth chamber was monitored by an optical pyrometer and kSA bandit temperature sensor.

UHV Pulsed Laser Deposition System:

UHV pulsed laser deposition aka laser MBE system (SVTA, USA) is used to develop III-nitride epitaxial layers and nanostructures on various kinds of substrates including flexible metal foils at relatively lower temperatures as compared to conventional MOCVD and MBE techniques. In PLD process, a high energy laser beam is used to ablate the target material and the ablated species condense on a substrate to form thin film/nanostructures. A KrF excimer laser of 248 nm (Coherent) is employed for the target ablation. The system comprises of load lock/degaussing chamber, growth chamber, substrate/target heater, RGA, RF plasma cell and reflection high energy electron diffraction (RHEED) to assist III-Nitride growth and its in-situ monitoring.

Thermal Evaporation System:

Thermal evaporation system is a simple thin film coating technique. The system (HHV, Bangalore) is used for the deposition of various metals thin films like Sn, Cu, Pd, etc. on different kinds of substrates. The equipment has substrate heater, thickness monitor, co-evaporation facility, etc. for the thin film deposition.

Thermal & E-beam Evaporation (Assembled):

Thermal & E-beam Evaporation system is used for the deposition of metal and metal oxide thin films.

Magnetron Sputtering System (Assembled):

Magnetron sputtering system is used for the deposition of various metal and metal oxide thin films using DC/RF electrical power. The system has substrate heater, which can be used up to 700 °C temperature.

State-of-the-art M